How to choose the right damper dyno

Models: All crank type units are designated by the horsepower of the motor.  As an example, the 3VS has a 3 hp motor and the "VS" means variable speed.

Software: Same on all model.  Latest version always available for download and use.

Frame/size: The 2–3–5VS all share the same frame and components.  The 10-20VS use the same frame.  The 30VS is a unit all of its own.

Strokes: Up to 2.0” on the 2-3-5VS.  Up to 6.0” on the 10-20-30VS.  Customizable to user.

Velocity: This is based on horsepower, stroke and internal gear ratio and to a degree the sensor range.  We can alter the ratio to get different velocities.  Keep in mind, if the crank is turning at the same frequency, by running at different strokes, the user gets different velocities.  When trying to run higher velocities, the machine may become horsepower limited.

Force: We can make some generalizations on force capability, but it also depends on the type of curve.  A linear damper curve draws the power differently than a digressive curve.                                                  HP = F (lbs) x V (in/sec) / 6600    or    KW = F (kN) x V (m/sec)    and     1 HP = 0.746 kW

Roehrig Engineering will always offer to test your damper for you to best determine the proper unit.  We can provide you the data to examine and using our free demo software, available on our website, you can decide for yourself if the results were achieved.

Crank type comparison table

MODEL MOTOR VELOCITY (PEAK)    STROKES (CUSTOM AVAILABLE)   WAVE FORMS POWER REQUIREMENTS (VAC) SPECIMEN DESIGN
    (on max stroke)   Max Stroke SINE CUSTOM TRACK 220 I 220 III 380-400 440 AREA  
    Standard  Optional                 PLAY Step Up/Down Transformers Avail std column  
  (hp) (in/sec) (inches) (inches)     BACK          (inches)  
STAND. 2VS 2 20    NA    1.0, 2.0 2 Y NA NA Y N N N 29 TABLETOP
3VS 3 38    38    0.5, 1.0, 1.5, 2.0 2 Y NA NA Y Y Y Y 28 TABLETOP
5VS 5 38    38    0.5, 1.0, 1.5, 2.0 2 Y NA NA Y Y Y Y 28 TABLETOP
10VS 10 64    90 (138)    0.75, 1.0, 1.5, 2.0, 3.0, 3.9 3.9 (6.0 Option) Y NA NA Y Y Y Y 33 FLOOR MNT
20VS 20 64    138  0.75, 1.0, 1.5, 2.0, 3.0, 3.9, 6.0 6 Y NA NA N N Y Y 33 FLOOR MNT
(kW) (Met/sec) (mm) (mm)
METRIC 2VS 1.5 0.51 NA    25, 50 50 Y NA NA Y N N N 735 TABLETOP
3VS 2.2 0.97 0.97    15, 25, 40, 50 50 Y NA NA Y Y Y Y 710 TABLETOP
5VS 3.7 0.97 0.97    15, 25, 40, 50 50 Y NA NA Y Y Y Y 710 TABLETOP
10VS 7.5 1.63 2.3  (3.5)   15, 25, 40, 50, 75, 100 100 (150 Option) Y NA NA Y Y Y Y 840 FLOOR MNT
20VS 15 1.63 3.5  15, 25, 40, 50, 75, 100, 150 150 Y NA NA N N Y Y 840 FLOOR MNT

What kind of dyno do you need?  Roehrig makes a large variety of testing equipment to fit a large variety of needs as well as budgets.  If budget was not a problem, the choice would be easy, but we always have to think of cost vs. function.  We have sold many 2VS’s to people that needed more power or velocity or more stroke but they did not have the capital to afford a more expensive unit.  In the end, having some data is better than having no data. 

If you have to be able to run displacement data from the race track or if you must run custom wave forms such as square waves, sine on sine or frequency sweeps, etc. then Roehrig Engineering’s solution is the EMA series, Electro Magnetic Linear Actuators.  This series of actuators provides superior performance to a hydraulic solution at a fraction of the cost.  Please go to the EMA section of our website to find out more.

If you have to perform a sine wave test then there is nothing better than our line of crank type dynamometers.  Roehrig crank type dynamometers are designed to develop a sine wave as the input wave form.  They do this using a bolt in an offset hole on a crank shaft.  This then drives the yoke to produce a sine wave.  Our models provide a large variety of different parameters designed to fit your damper testing needs.

Our models are based on horsepower, velocity capability and strokes available.  They run through a belt drive reduction to turn the crank head at varying frequencies.  We have set up the units to achieve a wide variety of performance envelopes.  Chances are if one of these is not right in standard configuration, then we can custom fit changes to configure it right.

The 2VS, 3VS and 5VS are all built on the same table top platform.  They differ in the horsepower of their motor.  The hp of the unit allows for more velocity and greater force capability.  These are meant for table top use.

The 2VS is the entry level unit designed to get the user started down the path of damper learning, rebuilding and tuning.  It is ideal for the short track racer, dirt or asphalt. It has some limiting features that keep its price at an inexpensive level yet deliver the information the user needs.  Due to hp, gear ratio and motor drive restrictions, it is ideal only up to about 1,200 lbs and 10 in/sec.  In standard form, the crank is limited to two strokes, 1" and 2".  It is a user option to upgrade to the 5VS crank.

The 3VS has more power, more strokes and upgraded crossbar and load cell package to meet the requirements of this power.

The 5VS has the most power we can fit in a small compact tabletop size. 

From tabletop to floor models, we have the 10, 20 and 30VS and 40VS.  Again, how fast do you need to test, how much force do you see and what stroke do you need to run?  Do you have to run for 3 cycles, typical, or do you want to do durability testing to 1,000,000 cycles or even to failure?

The 10VS and 20VS are interchangeable, except for power.  The bigger motor in the 20VS allows it to go faster and keep pulling beyond the limits of the 10VS.  The 20VS also comes standard with the largest stroke, 6 inches (150 mm) and a 720 pulse encoder for increased low speed testing.  These remain option on the 10VS model.

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Roehrig Engineering, Inc.
100 Lexington Parkway
Lexington, NC 27295

Phone: 336-956-3800 or 800-735-7265

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